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Pilot-scale Freeze Dryer/ Lyphilizer

Yingtai pilot-type freeze dryer completely simulates the technical requirements of the industrial freeze dryer,with a compact and reasonable design,a large redundancy range,and conforms to GMP and FDA standards.The ice condensation capacity is 4~18kg,and the WRL controller and liquid temperature control shelf are adopted,so that the process of pre-freezing and freeze-drying can be precisely controlled on the main machine,and the process results are quite comparable with the production machine.In addition to supporting the eutectic point test system,pressure rise and pressure comparison method to determine the freeze-drying end point and freeze-drying curve recording software,hallan pilot-type freeze dryer can also be equipped with engineering WRL control software to directly Graphical computer control the freeze-drying process.It can be configured with H202 sterilization and high-pressure steam sterilization orintegrated glove box system, which can be used for clean room operation through the wall.The cold trap and freeze-drying chamber are all designed with 316L stainless steel to ensure the cleanliness of the chamber and good ultimate vacuum and vacuum leakage rate to the greatest extent.
  • MP2,MP5,MP8,MP12

  • Glanlab

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Yingtai pilot-type freeze dryer completely simulates the technical requirements of the industrial freeze dryer, with a compact and reasonable design, a large redundancy range, and conforms to GMP and FDA standards. The ice  condensation capacity is 4~18kg, and the WRL controller and liquid temperature control shelf are adopted, so that the process of pre-freezing and freeze-drying can be precisely controlled on the main machine, and the process results  are quite comparable with the production machine. In addition to supporting the eutectic point test system, pressure rise and ressure comparison method to determine the freeze-drying end point and freeze-drying curve recording software, hallan pilot-type freeze dryer can also be equipped with  engineering WRL control software to   directly Graphical computer control the freeze-drying process. It can be configured with H202 sterilization and high-pressure steam sterilization orintegrated glove box system, which can be used for clean room operation through the wall.The cold trap and freeze-drying chamber are all designed with 316L stainless steel to ensure the cleanliness of the chamber and good ultimate vacuum and vacuum leakage rate to the greatest extent.


Refrigeration Series

  • Dual compressors, Secop special compressors, air cooling (water cooling system is optional).

  • Refrigeration method: Cascade refrigeration method, high cooling efficiency, good  reliability, using CFC-Free environmentally friendly refrigerant.

  • Silicone oil conducts heat, with uniform temperature and accuracy up to 0.1°C. Silicone oil has a wide temperature range, up to-100°C~+600°C.

  • Shelf refrigeration system and cold trap refrigeration system are completely independent, without any switching,refrigeration temperature is lower and more stable.


Vacuum series

  • Vacuum pump: German Pfeiffer anti-corrosion, anti-oil return function vacuum pump.(Vacuum pump can be selected according to user needs)

  • Pumping rate: 9m³/h~62m³/h, multiple specifications are optional, the ultimate  vacuum can reach 2×10-3mbar, and the oil mist filter is standard.

  • The vacuum pipelines are all high-vacuum stainless steel vacuum tubes, which can  effectively prevent vacuum leakage and corrosion.

  • The double anti-oil return device completely eliminates the damage and equipment   and samples.

  • Automatic backfill air device, the system has a built-in High efficiency particulate  air (HEPA) filter to ensure the complete cleanliness of backfill air.

  • The vacuum stabilization system can stabilize the vacuum degree of the freeze-drying  process through the micro-pass vacuum control valve to ensure that the samples will   not be affected by excessive fluctuations in the vacuum degree.

  • Condensed liquid collection and discharge system, automatically completes the   collection and discharge of condensed liquid after freeze-drying.


Control System Characteristic

  • Control: Automatic/Manual

  • Can store at least 100 independent freeze-drying programs, each program contains   32 program segments (Can be customized according to user needs), each program   segment corresponds to a processing stage (pre-freezing, main drying,post-drying). and Include the following segment.

  • values: Cycles, shelf temperature, vacuum and safety pressure.

  • All the equipment can be recorded in real time and the corresponding freeze-drying   curves and data tables can be generated after the end. The records of all data and curves comply with the corresponding regulations and standards.

  • It has hierarchical management authority, hierarchical management allocation   authority and usage process tracking authority.

  • Remote System.

  • Fully support 2G/4G/GSM/Wi-Fivarious connection modes.

  • Users can remotely view all data on the device and operate it.

  • Technicians can remotely perform maintenance and fault detection on equipment, and can remotely guide and train users.

  • Can remotely upgrade and change the system of the equipment.


Parameter

Mode MP2 MP5 MP8 MP12
Freeze-dried area 0.24m 0.48m² 0.96m² 1.45m²
Ice condenser capacity 4kg 9kg 12kg 18kg
Shelf temperature 70℃~+80℃ 65℃~+70℃
Ice condenser temperature 70 /-90℃ 70/-90℃ -70℃/-90℃ -70℃/-85℃
Cold trap volume 9L 15L 18L 30L
Chamber type single double
Max number of shelves 2+1 5+1 8+1 12+1
Shelf size 275*400 mm 275*400 mm 365*465 mm 365*465 mm
Shelf spacing 100mm(adjustable) 100mm(adjustable) 70mm(adjustable) 70mm(adjustable)
Sample quantity (4R Cillin bottle) 558 1395 2630 4230
Shelf heating and cooling method Thermal conducting silicone oil medium(temperature resistance:-100℃~+600℃)
Chamber and shelf surface Atomization and electrolytic surface treatment,no dead corner residue
Pipeline diameter
中 8 9 m m
External valve port 6/ 12/ 18/
Equipment power 3.8kw 5.5kw 6.5kw 8kw
Equipment size 700*588*1600 mm 1030*700*1630  mm 1030*700*1850 mm 1500*850*1900 mm
Capping mode Hydraulic system gland device/no gland Hydraulic pressure
Suitable clean room suitable
Vacuum sensor type PiraniVacuum sensor/capacitive vacuum sensor
Remote control and alarm Support 2G/4G/GSM/Wi-Fi
Terminal judgment function Pressure contrast method         Pressure test/pressure contrast method
Freeze dryer front door cover Stainless steel/Plexiglass Stainless steel
Inert gas filling (Optional)Sufficient amount and time for the program to run itself
User function customization Can be customized and modified according to user needs
Sterilization method HzOz/steam sterilization
Note:"/"optional.Pilot models can be customized according to user needs


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